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Extended Supply Chain & Global Complexity Super Session -

Offshoring: Blessings & Perils

Wednesday, June 25, 2007 9:30 am - 3:30 pm

Friday, June 27, 2008 8:15 am - 12:30 pm

Presented By: 

 

 

 

 

 

 

Dr. George Haley Ph.D., University of New Haven

 

 

 

 

 

Session Abstract

RIP Gibson Greetings

            Gibson’s White Knight

 

Outsourcing’s modern evolution

            Outsourcing goods

            Outsourcing services

 

The supply chain quandary

            Financial community’s demand for ever greater returns

            In 2000, the average book-to-market ratio was six times what it was in 1981

            Lowering costs is the primary focus

 

The Analysts’ outsourcing mantra

            Shed assets, shed production – become a problem solver, a product designer and                                 marketer, an innovator, a ‘supply chain integrator

 

The benefits of outsourcing

            The benefit of cost

            The benefit of talent acquisition

            The benefit of service enhancement

            The benefit of time compression

 

The China Price and outsourcing

 

The Supply Chain Reality

            Within two years – 20 to 25 percent of supply chain relationships fail

            Within five years – 50 percent of supply chain relationships fail

            70 percent of buyers assert that:

                        Suppliers did not understand their needs

                        Suppliers provided poor service

                        Supply costs were higher than expected

 

The Perils of outsourcing

 

            Generally Known Perils

                        The perils of communications difficulties

                        The perils of logistical difficulties

                        The perils of improper manufacturing

                        The perils of lead time expansion

                        The perils of quality control failure

                        The perils of intellectual property theft

 

            Lesser Known Perils

                        The perils of ‘Send me a sample & I will build it’

                        The perils of pricing pressure

                        The perils of lead time inconsistency

                        The perils of relocation’s hidden costs

                        The perils of capital commitment inertia

                        The perils of intermediary dissatisfaction

 

            Unknown Perils

                        The perils of supply chain fragmentation

                        The perils of supply chain substitution

                        The perils of reliance unknown

                        The perils of brand/corporate equity destruction

                        The perils of new, here-to-fore unknown shortcuts

                        The perils of capability loss

                        The perils of increased business risk

                        The perils of a ‘Lumpy, not Flat, World’

 

Solutions

  • On-the-ground presence – you have to have your own people on the ground and visible to your supply chain

  • Pro-active investigation – your on the ground people must actively seek out potential problems and set things straight

  • Contractual requirements – make sure your requirements are spelled out specifically, including the requirement to work with your on-the-ground people

  • Expanded/creative quality control – standard quality control operations are not sufficient, you must consider potential problematic solutions never before considered

  • Limit sourced-product complexity – as the complexity of products sourced from overseas emerging market suppliers increases, the difficulty of maintaining control over quality increases exponentially and rapidly becomes impossible

  • Develop truly rational expectations – develop revenue projections based on true market size, competitive environment and performance norms, not on potential market size and the top performers; develop cost expectations based on total cost of necessary additional activities, not on total costs of standard operating procedures; recognize the unknowns and how they may reflect benefit busters

  • Develop a trust capable supply chain – reward those suppliers that prove reliable, trustworthy and willing to learn how to meet your needs,replace those that do not

                       

 

 

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